Electrical Static Charges and the Need for Bonding

What are Static Charges?

Static electricity refers to the accumulation of electric charge on the surface of objects. It occurs when two materials come into contact and then separate, transferring electrons from one to the other. This can result in one object being positively charged (losing electrons) and the other negatively charged (gaining electrons). Static charges remain stationary on the surface until they are discharged.

Static Electricity Buildup and Prevention

Common causes of static electricity

Friction
Rubbing materials together, such as walking on a carpet.
Induction
Proximity of a charged object that causes redistribution of charges without direct contact.
Separation
When different materials are pulled apart, such as removing plastic packaging.

Dangers of Static Electricity

While static electricity may seem harmless, in certain environments, it poses serious risks

Ignition Hazard
In areas where flammable vapors, gases, or dust are present (like oil refineries, chemical plants, or grain silos), a spark from static discharge can ignite an explosion.
Equipment Damage
In electronics, a static discharge can damage sensitive components, which is a common concern in manufacturing and handling.

Shock to Personnel
Though usually minor, static shocks can affect individuals, especially in environments with low humidity, where static charges are more likely to build up.

Bonding and Grounding

To manage and control static electricity, bonding and grounding are critical.

Bonding refers to connecting two or more conductive objects with a conductor to ensure they are at the same electrical potential. This prevents static discharges between them because there is no voltage difference.

Grounding involves connecting objects to the earth with a conductive path, allowing excess charges to dissipate safely into the ground. Grounding effectively prevents charge buildup and eliminates the potential for hazardous static discharge.

The Importance of Bonding in Preventing Static Hazards

Bonding is particularly important in environments where flammable or combustible materials are handled.

Tanks and Containers
During the transfer of flammable liquids, bonding ensures that containers and hoses are at the same electrical potential, avoiding sparks.
Pipelines
Bonding reduces the risk of static discharge during the movement of flammable gases or liquids.
Vehicles and Aircraft
Fueling operations require bonding and grounding to prevent static charges from igniting fuel vapors.

How Bonding is Achieved?

Bonding is typically achieved by using conductive wires or clamps to connect equipment. In practice, bonding cables are attached to all containers, hoses, and metallic objects that could carry static charges.

Example: During the fueling of an airplane, a grounding wire is attached between the fuel truck and the aircraft. Without this connection, a static discharge could ignite fuel vapors around the refueling nozzle.

Grounding for Personnel Protection

Grounding is also essential for personnel working in hazardous environments.

Anti-static wrist straps
Workers handling electronics or operating in explosive atmospheres often wear wrist straps connected to ground to prevent static buildup.
Static-dissipative footwear and mats
In certain industries, personnel wear special footwear and use grounded mats to safely dissipate static electricity.

Conclusion

Both bonding and grounding are essential practices to control static electricity, preventing dangerous discharges that can lead to explosions, equipment damage, or personal injury. In environments where flammable materials are handled, these practices are critical for maintaining safety.

References:
Practical Grounding, Bonding, Shielding and Surge Protection
Vijayaraghavan, G.
ISBN 0-7506-6399-5
Newnes publications

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